Packing a shipping container might look simple, but it is one of the most common points where businesses lose time, money, and stock. Small mistakes often lead to damaged goods, delays at ports, overweight loads, and extra handling fees. Perth businesses also work to strict vessel cut-off times, which makes correct planning even more important.

At Bossna Logistics, we understand the transport demands of Perth businesses and how important it is to keep freight moving smoothly. By recognising the most frequent container packing mistakes, you can avoid unnecessary issues and maintain safe, efficient operations.

Quick summary

  • Weight spread unevenly across the container.
  • Freight not secured or supported correctly.
  • Weak or unsuitable packaging materials.
  • Moisture and condensation risks ignored.
  • Containers loaded beyond safe weight limits.
  • Poor labelling and misplaced documents.
  • No planning for how the container will be unpacked.

1. Poor weight distribution

Incorrect weight placement is one of the biggest causes of damaged freight and transport delays. When heavy items are stacked on one side or placed too high, the container becomes unstable during handling and road transport. This often leads to cartons collapsing, pallets shifting, or a refusal from operators if the load is unsafe.

To load safely, keep the heaviest items at the bottom and spread the weight evenly across the container floor. This reduces tipping risks and keeps the load compliant when the container is moved across Perth or regional WA. Safe loading supports smoother movement when using professional container transport.

2. Freight not secured properly

Even a well-balanced container becomes unsafe if the freight is not secured. Loose cartons, unstable pallets, and open gaps allow freight to move during lifting or transport, which increases the risk of breakage and unsafe unloading conditions.

Strapping, dunnage, air bags, and tight pallet wrapping help keep goods stable. Relying on gravity alone is not enough and is one of the most common reasons for damaged stock on arrival.

3. Using the wrong packaging materials

Packaging plays a major role in protecting freight inside a container. Weak cartons, poor pallet sizing, and minimal wrapping often fail under pressure. Perth freight faces long distances and heat variations, which increases stress on packed goods.

Using sturdy cartons, strong shrink wrap, edge protectors, and stable pallets keeps goods secure during transit and reduces the chance of collapse or crushing. Choosing packaging that suits the freight type leads to faster, safer handling once the container reaches a warehouse.

4. Ignoring moisture and condensation risks

Temperature changes can cause condensation inside a container, known as container rain. This affects boxed goods, metal parts, textiles, and electronics, especially when freight travels long distances or sits on the wharf.

Businesses often overlook moisture control by loading damp goods, packing in wet weather, or skipping desiccants. Keeping freight dry and using moisture-absorbing products helps protect the load and prevents mould, corrosion, or packaging breakdown.

5. Overloading the container

Attempting to fit too much freight into a single container often leads to delays and additional costs. An overloaded container cannot be lifted safely and may breach WA road weight limits. This results in failed pickups, compliance issues, and costly repacking.

Staying within safe weight limits keeps your freight moving without interruption and supports smoother transport across Perth and regional WA.

6. Poor labelling and documentation

Clear labels and accessible paperwork reduce delays during unloading. Many issues arise when cartons lack product details, pallets are not marked, or paperwork is hidden inside the container. This creates confusion for warehouse teams and slows down distribution.

Accurate labelling improves tracking, reduces errors, and speeds up unloading, especially when multiple product types are involved.

7. Not planning for the unpack

Many businesses focus on loading but forget to plan for the unpack. Mixed pallets, heavy goods placed deep inside the container, or items loaded without forklift access slow down warehouse teams and increase handling risks.

Planning how pallets and items will be removed saves time and reduces the chance of damage. If you want a seamless process from loading through to final handling, our Perth team provides container unpack and packing services that support safe, efficient workflows.

Smarter packing leads to safer, more reliable freight

Correct packing reduces damage, cuts delays, and keeps your supply chain operating smoothly. Most problems come from a few avoidable mistakes such as uneven loading, weak packaging, or poor planning. Addressing these early helps your freight move safely from Perth to its destination.

Bossna Logistics is your container logistics partner. Our team manages packing, unpacking, and handling to reduce risk and support your operations. If you want safer and more reliable container handling supported by a Perth team that understands WA freight, explore our container unpack and packing services to see how we can support your business.